More efficient machines and processes thanks to condition monitoring
In numerous industrial applications, be it rolling, paper production or profiling, the quality of the processes is of crucial importance for success. This applies equally to the reliable operation of the machines, as a sudden failure can quickly lead to considerable damage. Condition monitoring is therefore an essential measure for monitoring processes and optimizing the condition of machines. For operators, this not only means increased system availability, but also improved process quality and higher output while using fewer resources.
The targeted use of condition monitoring is therefore not only an investment in the safety and longevity of machines, but also an opportunity to sustainably increase the efficiency of production processes. By detecting and preventing potential failures at an early stage, operators can minimize costs and make optimum use of their systems. Rely on condition monitoring to maximize the performance of your production systems and conserve valuable resources at the same time.
Condition monitoring via sensor
In mechanically highly stressed machines and systems, the actual loads acting on them provide reliable insights into the processes and the condition of the systems.
Whether it's contact pressure in rollers, torque in industrial mixers or forces in forming processes: where forces are at work and difficult to control, condition monitoring based on forces and torques offers the optimum solution. This is because load-dependent measured variables are directly related to the decisive conditions and are easy to interpret.
The forces and torques that occur during operation are reliably recorded by the monitoring systems from core sensing. The knowledge gained makes it possible to avoid unplanned downtimes and disruptions in the production process, which can significantly increase the effectiveness of the entire system.
In addition, our intelligent sensors provide precise condition data that enables you to plan maintenance and repair work in advance and automate cost-intensive manual inspections. The condition monitoring solution from core sensing not only gives you control over your systems, but also optimizes the performance of your machines.
Condition monitoring systems offer you these advantages:
Monitoring of actual stresses on machines or individual components
Increase in machine performance or overall plant effectiveness
Process monitoring and analysis
Independent control and remote monitoring by means of remote monitoring
Monitor what really matters: capture meaningful data from inside your machine
Gain a unique competitive advantage with core sensing when setting up your condition monitoring system and benefit from previously impossible insights into your machine and processes that provide you with completely new knowledge about their condition. Our integrated condition monitoring sensor packages give you the opportunity to do just that - and put you in a position to ensure efficient and trouble-free operation of your plants in the future. As complex and specific as industrial plants and production facilities are, as individually we manufacture customized measurement applications for you for tough continuous operation.
Sensors that can be easily and robustly integrated into your plant
Our sensors are easy to integrate and record forces, torques, power, pressure, temperature and many other relevant measured variables - and do so reliably and safely even under the most challenging operating and environmental conditions.
Intuitive software that turns data into valuable information
Our software toolbox corePREDICT and coreANALYZE includes important functions like FFT analysis, event detection, load cycle counters, threshold detections and a notification management. Rules and algorithms can be implemented both embedded and cloud-based. We support you from the beginning in choosing the optimal tool for you.
